The market worth for sterile compressed air and gases has increased by manifolds in the present times. Henceforth selecting a perfect sterilization filter for a compressed air or gas system can be a burdensome task for some. The crucial production of biotechnology products such as proteins, vaccines, antibodies, hormones, vitamins, and enzymes involves a highly technical process indulging with clean and sterile supplies of gases or liquids throughout the manufacturing cycle. Compressed air or carbon dioxide is also a major content utilized in the production and packaging of several foods and beverage products, therefore the need for efficient sterile air and gas filters is more crucial.
What is the Need for an Efficient Sterile Air and Gas Filter?
The canned goods, chemical products, and beverages which mostly include compressed air and carbon dioxide as a major content in the manufacturing process requires a skimming end result of aseptic compressed air that is efficiently provided by sterile air and gas filters. The foods, beverages, and chemicals produced by fermentation, in case of admission of bacteria may cause serious damage to the products if are not prevented. The use of compressed air and gases in the pharmaceutical and fermentation industries are enumerated throughout the process at times from refining of the raw materials to the manufacturing and packaging of the final product. The bacteria, rightly named as the micro-organisms that may enter through a loose joint in an ill-managed air and gas filter could cause serious troubles and can even multiply inhospitable environments which the manufacturing process rightly provides with. Therefore to avoid such unfavorable spread of bacteria throughout the product they need to choose the best efficient sterile air and gas filter is a must-do!
The Factors to Keep in Mind while searching for the Best Sterile Air and Gas Filter!
- The filter must not allow penetration of any type of micro-organism that could cause contamination.
- A filter must be able to operate reliably for long periods.
- Materials of construction must be inert and should not support any bio-growth.
- Filter must be economically viable, both in terms of initial cost and running costs.
- A filter must be easy to install, use and maintain.
- The filter must be able to be probity tested.
- A filter must be able to steam sterilized repeatedly.
- Filter’s physical size should be as small as possible so as to minimize installation problems.
- Borosilicate glass microfibers or melt-spun fleece or PTFE membranes should be utilized for the removal of viable organisms medium.
The Storage and Placement of Sterile Filter Systems & Sterile Filter Cartridges
Sterile filter systems and sterile filter cartridges must be fitted into a pressure holding housing. The method of sealing is by means of single or double sliding O-ring seals, to allow expansion and movement of the cartridge during in situ steam sterilization, and under shock load conditions, without breaking the seal. Compressed air sterilization filter housings need to be designed so as to protect the cartridge as much as possible from undue stresses or flow slugs or contamination and allow condensate to drain away freely. Here segmented filters are used quite effectively for varying flow requirements for air, gas, compressed air, liquids and steam, particularly in food and beverage applications. For compressed air and other gases, the filters use PTFE flat filter membranes that are hydrophobic and resistant to all commonly used chemicals, making them ideal for aseptic packaging operations, and food and beverage processing duties in general.
The Designs of Filter Concept Sterile Air and Gas Filters
The decision regarding the selection of sterile air and gas filters is a crucial decision to take, therefore deep knowledge and studies need to be enumerated before laying down a concrete plan. The designs by filter concept are adaptive, smart and efficient to provide with best in quality compressed air and gases as end results which in fact is a crucial content for most of the manufacturing and packaging processes.
To address this requirement, Filter Concept has come up with professionally designed and manufactured sterile air and gas filters that are smart, efficient and according to the latest technological standards. Get in touch with us to know more about our products.